Dynamic Strength of Top Tether Anchorages in Various Anchor Locations

Principal InvestigatorYun Seok Kang, PhD, Ohio State University

 

This chart shows how top tether peak loads respond to differing configurations of top tether location
(shelf, seatback, or roof), CRS type (A or B), and seat foam stiffness (soft, stiff, or rigid).

 

The traditional method of attaching child restraint systems (CRS) to vehicle seats has been with an adult seat belt; however, studies have shown this method has resulted in frequent child restraint misuse, such as loose fitting and/or incorrect routing of the seat belt. In response, Lower Anchors and Tethers for Children (LATCH) was developed as a standardized method of attaching CRS to vehicle seats. The top tether is an important component of the LATCH system as it offers an additional attachment for a forward-facing CRS (FF CRS) to the vehicle seat or structure.

The Federal Motor Vehicle Safety Standard (FMVSS) No. 225 evaluates the strength of the top tether anchor, in conjunction with the lower anchors, during a quasi-static loading test. A weakness to this loading evaluation is that the dynamic conditions of a motor vehicle crash are not taken into account, and the top tether anchor is not evaluated independently from the lower anchors. The study aimed to further understand the dynamic loads experienced at the top tether anchor and the effect of various other parameters on these loads.

A finite element (FE) sled test environment simulating frontal crashes (conducted at 48 kilometers per hour) was constructed utilizing the FMVSS No. 213 test bench, a FF CRS, and a Hybrid III 6-year-old anthropomorphic test device (ATD), or crash test dummy. The CRS was secured to the bench with the flexible LATCH system, and LATCH anchor loads and ATD kinematics were recorded for each simulation.  A parametric study was performed with varied top tether anchor location, CRS, and bench seat foam stiffness. Four top tether anchor locations, two CRS, and three seat foams were featured, resulting in a total of 24 simulation scenarios. Two additional parametric studies were performed observing the effect of top tether angle and top tether anchor location offsets on top tether anchor loads.

Top tether peak loads varied by top tether anchor locations as follows (ordered from highest to lowest peak loads): 1) roof, 2) shelf, 3) floor, 4) seatback. This ordering held true regardless of the seat foam stiffness and CRS used in the simulation. Across anchor locations, the top tether angle determined the amount of CRS rotation, which affected the amount of top tether/seatback interaction and CRS/seat pan interaction. Additionally, there was not a strong correlation between top tether loads and ATD head kinematics.  The results of this study provide a valuable foundation for vehicle and CRS manufacturers to utilize in optimizing the LATCH system.

 

Students:
Jordan Majstorovic, BS, The Ohio State University

IAB Mentors:
Keith Nagelski, Britax Child Safety, Inc; Michelle Tsai, Consumer Reports; Terry Emerson, Dorel Juvenile Group; Eric Dahle, Evenflo Company Inc.; Audrey Eagle, FCA US LLC; Julie Kleinert, General Motors Holdings LLC; Mark La Plante, Graco Children’s Products Inc.

 

About This Center

This Center is made possible through a grant from the National Science Foundation (NSF) which unites CHOP, University of Pennsylvania, and The Ohio State University researchers with R&D leaders in the automotive and insurance industries to translate research findings into tangible innovations in safety technology and public education programs.

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